Rows of ULT −70 °C freezers in a Singapore vaccine and biologics biobank with monitoring dashboards
Pharma Cold Chain

ULT Vaccine & Biologics Biobank — Singapore

Regional biobank for a life-sciences group: ULT −70 °C vaccine storage, GDP 2–8 °C rooms and validated cold-chain logistics.

Location
Singapore
Capacity
120 × ULT freezers · 480 m² cleanroom
Temperature
−70 °C ULT, −20 °C, +2/+8 °C GDP
Budget
USD $14M–$19M
Timeline
11 months

Project overview

A Southeast Asian life-sciences group commissioned ColdMatch Group to structure the tender for its regional biobank in Singapore. The facility supports vaccine trials, biologics and cell-and-gene therapy samples under WHO GDP and PIC/S GMP standards.

Challenge

  • ULT temperature integrity across 120 freezers and long power-quality events.
  • GDP + PIC/S dual-standard validation required from commissioning.
  • Tight urban plot: refrigeration heat rejection had to meet BCA envelope rules.

Solution

  • Redundant N+1 ULT freezer strategy across 3 refrigerant families.
  • IQ/OQ/PQ protocols aligned to WHO PQS and PIC/S PE 009.
  • Water-cooled condensers with heat recovery to domestic hot water loop.

Result

  • Zero temperature excursions in first 18 months of operation.
  • Regulator granted GDP + PIC/S approval on first inspection.
  • 20% lower cooling energy intensity vs. air-cooled baseline.

Scope of works

  • ULT −70 °C freezer array (120 units)
  • GDP 2–8 °C validated cold rooms
  • 24/7 wireless monitoring and alarming
  • IQ/OQ/PQ commissioning and validation
  • Backup power (UPS + diesel) and BMS

Project gallery

ULT −70 °C freezer array with continuous monitoring
ULT freezer array
GDP 2–8 °C validated cold room with mapping sensors
GDP 2–8 °C validated cold room
24/7 temperature monitoring and alarm dashboards
24/7 monitoring & alarms

Related capability

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