Worked project case study · Oman

Cold room project case study in Oman: Port-side blast freezing and frozen store, Duqm

Landings were being trucked inland for freezing, costing quality and margin. The project put blast freezing at the quay with a frozen holding store behind it.

Direct answer

A 1,100-pallet −30 to −40 °c blast / deep frozen facility in Oman of roughly 5,200 m³, built with ammonia (r717) industrial plant, models at about USD 8,863,939 installed (USD 7,091,151USD 11,523,120 planning range) and USD 763,054 a year to run, over a 64-week programme from brief to handover. Figures are indicative planning estimates from ColdMatch Group's country cost model — not a quotation.

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Project profile

What was built, and for whom

Buyer
Fisheries processing and export company
Product
Tuna, kingfish and demersal species for export
Capacity
1,100 pallets · 5,200 m³
Temperature class
−30 to −40 °C blast / deep frozen
Refrigeration system
Ammonia (R717) industrial plant
Site status
New build including civil works
Design ambient
45 °C peak

Coastal / salt-laden air — corrosion-resistant condensers required

Grid
Stable grid — backup sized for short interruptions

~60 generator hours modelled per year

Indicative tariff
0.070 USD/kWh

Local band 0.050–0.100 USD/kWh

Zones

  • Blast freezing tunnels to −35 °C core, batch-based on landing volumes
  • Frozen holding store −25 °C, 1,100 pallets
  • Chilled reception and grading area
Costs

What a project like this costs in Oman

Derived from the same indicative country cost model used by the public ColdMatch calculators: local construction cost index, design ambient, humidity, grid reliability, diesel price and electricity tariff. Planning-grade estimates, never a quotation.

Installed CAPEX
USD 8,863,939

Planning range USD 7,091,151–USD 11,523,120

CAPEX per pallet
USD 8,058

USD 1,705 per m³

Annual OPEX
USD 763,054

37% of it is energy

OPEX per pallet / year
USD 694

458 kW average refrigeration load

CAPEX breakdown
Envelope, plant, electrical and installationUSD 8,262,672
Standby generationUSD 578,387
Monitoring and alarmsUSD 22,880
Total installedUSD 8,863,939
Annual OPEX breakdown
Grid electricity (4,008,927 kWh)USD 280,625
Standby diesel (6,535 litres)USD 3,790
Maintenance and sparesUSD 297,828
Operations labour (12 staff)USD 176,400
Monitoring and complianceUSD 4,410
Total per yearUSD 763,054

Running the same facility on legacy fixed-speed plant models at USD 912,198 a year — about USD 149,145 more, which is the efficiency decision this project turned on.

Constraints

What made this project difficult in Oman

These are the local realities that change the design, the price and the supplier shortlist.

  • Coastal salt-laden air attacks condensers and steelwork
  • Landing volumes are irregular — freezing capacity must handle surge days
  • Export buyers require documented freezing curves
Engineering decisions

The decisions that shaped the result

  • Marine-grade coated condensers and stainless fixings throughout
  • Blast capacity sized on the 90th-percentile landing day, not the mean
  • Core-temperature logging per batch, exported as a PDF record
Timeline

Programme: about 64 weeks from brief to handover

Phases overlap in practice. This sequence shows where the schedule risk sits in this market.

  1. 1

    Brief and feasibility

    Weeks 13 · 3 weeks

    Product, temperature, capacity, site status, electrical supply, budget band and timeline confirmed. ColdMatch reviews the brief and flags missing data before anyone is approached.

  2. 2

    Concept design and RFQ preparation

    Weeks 47 · 4 weeks

    Zone layout, load estimate, system shortlist and a single bid form so every supplier quotes identical scope, exclusions and assumptions.

  3. 3

    Supplier review and tendering

    Weeks 813 · 6 weeks

    Suitable suppliers are approached only after internal approval, then proposals are normalised on scope, energy assumptions, spares, commissioning and warranty.

  4. 4

    Civil works and building envelope

    Weeks 1433 · 20 weeks

    Slab, drainage, docks and structure, including under-floor heating detail where freezer rooms sit on grade.

  5. 5

    Equipment manufacture and delivery

    Weeks 3449 · 16 weeks

    Plant and panel manufacture with delivery sequenced to the installation programme.

  6. 6

    Installation and insulation

    Weeks 5059 · 10 weeks

    Panel erection, refrigeration pipework, electrical installation and controls.

  7. 7

    Commissioning, pull-down and handover

    Weeks 6064 · 5 weeks

    Leak and pressure testing, staged pull-down, performance verification against the specified duty, operator training, spares handover and documentation.

Outcomes

What the project delivered

  • Freezing moved to the quay, cutting time from landing to core temperature
  • Export documentation produced automatically per batch
  • Corrosion maintenance budgeted rather than discovered in year two
Lessons

What buyers in this market should take from it

  • Blast freezing is a throughput machine — quote it in tonnes per hour, never in m³
  • On coastal sites, specify corrosion protection in the RFQ or every bid is different
Model your own numbers

Tools and market data for Oman

Change the capacity, temperature and system and the numbers above move. These tools use the same country model.

FAQ

Cold storage project costs and timelines in Oman

How ColdMatch Group works — independent B2B procurement and sourcing platform ColdMatch Group is an independent B2B procurement and sourcing platform for industrial refrigeration, cold storage and cold-chain projects from USD $250K+, connecting buyers with qualified third-party suppliers, EPC contractors and independent financing providers.

Have a comparable project in Oman?

Submit your product type, temperatures, capacity, site status, power situation, budget band and timeline. David and the ColdMatch team review the brief, structure the RFQ so every supplier quotes the same scope, and approach suitable suppliers only after internal approval.

This is a worked project example built from ColdMatch Group's indicative country cost model — local electricity tariff, design ambient, humidity, grid reliability and construction cost index. It is a planning-grade illustration, not a client transaction, an engineering design or a quotation. Supplier and manufacturer listings on this site are provided for research, transparency and discovery only. ColdMatch Group does not provide automatic buyer-supplier introductions. Every cold chain project request is reviewed manually by David / ColdMatch Group, and supplier introductions are made only after internal approval.

Supplier and manufacturer listings are provided for research, transparency and discovery only. ColdMatch Group does not provide automatic buyer-supplier introductions. Every cold chain project request is reviewed manually by David / ColdMatch Group, and supplier introductions are made only after internal approval.

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