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Industry guide

Chaîne du Froid Produits de la Mer — IQF, Blast & Export

Tunnels IQF, blast freezers et stockage à −25 °C pour exportateurs de crevettes, saumon et poissons blancs — capacité, fluide et HACCP/BRCGS.

From reading to a project decision

Who this helps
Owners, developers and procurement teams considering Seafood & Aquaculture Cold Chain — IQF, Blast & Export Guide.
Decision supported
Define product duty, site constraints and comparable scope before selecting equipment or requesting proposals.
Review status
A dated technical review is not recorded for every legacy guide. Confirm current product specifications and local requirements with the responsible specialists; no fresh review is implied.
Free access
Read, calculate and use checklists without an account, payment or lead submission. Requesting procurement support is optional.
Sizing, temperature and energy checklist
  • Record product, packaging, incoming/target temperatures, humidity and permitted excursions from your product specification.
  • Record peak stock, daily intake, dwell time, loading schedule and seasonal peaks from your own operating records.
  • Confirm grid connection, usable site area, ambient conditions, water and transport interfaces.
  • Use declared operating hours, load, tariff and system efficiency; preserve assumptions when comparing scenarios.
  • Have the refrigeration engineer and responsible food/pharma quality lead verify the scope before equipment selection.
Destination, season & logistics checklist

A project evidence checklist, not a seasonal forecast. Complete it for each destination using dated operating records, product specifications and responsible local specialists.

Destination & handoffs
Record origin, destination, transport mode, loading/unloading points, planned transit and expected waiting time. Identify who monitors temperature and handles excursions at each handoff.
Season & peak capacity
Record actual peak months, daily intake, dispatch, dwell time and highest stock from dated records. Label forecasts separately; do not turn an annual national trade indicator into a monthly demand estimate.
Temperature & energy duty
Use the product's approved temperature range, incoming temperature, packaging and loading schedule. Record site ambient assumptions, door-opening frequency, power availability and tariff period for capacity and energy comparisons.
Site & unresolved risks
Confirm grid, water where required, vehicle access and dock interfaces. Record the evidence owner, source date and unresolved constraint; leave unknown inputs blank rather than presenting them as verified.

Related source material: FAO post-harvest handling manual for food handling context; existing distribution planning guide and site due diligence checklist. This checklist does not establish a food/pharma specification, legal approval or engineered capacity.

Reference library, not verification of every legacy claim: FAO post-harvest management · WHO pharmaceutical temperature mapping, May 2015 · Official regulatory sources. Calculators are preliminary scenarios, not engineering certification or guaranteed results.

Blast vs IQF vs plate

Whole fish / large blocks: plate freezers (fastest heat transfer). Shrimp, individual fillets, berries: IQF tunnels or spiral freezers (product integrity). Boxed/palletised finished goods: air-blast tunnels. Choose by SKU mix and post-freeze form factor.

Refrigerant selection

Above ~300 kW load, NH₃/CO₂ cascade wins on lifecycle cost and F-gas compliance. Below that, propane (R290) chillers or HFO blends are viable. Avoid R404A for new-build (phased out under EU F-gas and equivalent regulations in most export markets).

Export compliance

EU 853/2004 requires temperature traceability from processing to arrival; BRCGS Storage adds calibrated mapping and mock-recall drills; ASC and MSC add sustainability chain-of-custody. Design monitoring for all three from day one.

Energy & yield

Faster blast = less drip loss (yield uplift of 1.5–3.5% by weight). Heat recovery to processing water can offset 15–25% of hot-water demand. Ice-bank thermal storage improves peak-shaving on constrained grids.

Questions fréquentes

What blast time is realistic for shrimp?

Individual peeled shrimp in a spiral IQF: 12–18 min. Block-frozen 2 kg cartons in an air-blast tunnel: 8–14 hr. Match tunnel size and airflow to actual product form factor, not brochure specs.

Which refrigerant should a new seafood plant use?

For any plant >300 kW cooling load: NH₃/CO₂ cascade. Between 100–300 kW: propane packaged chillers or NH₃ low-charge. Below 100 kW: HFO blends or hydrocarbons. Never R404A for new-build.

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Industry
seafood
Temperature
−25 °C storage / −35 °C blast / −40 °C IQF
Budget
€3M – €40M
Timeline
12–18 months
Equipment
IQF tunnel, blast freezer, cold storage, ammonia plant
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